- 7 leading manufacturers
- 39 additional suppliers
- 25 states and provinces
- 15 related categories
- 3 guide sections
Twin Sheet Thermoforming Companies and Services
IQS Directory implements a thorough list of twin sheet thermoforming companies and suppliers. Utilize our listing to examine and sort top twin sheet thermoforming companies with previews of ads and detailed descriptions of each product. Any twin sheet thermoforming company can design and provide twin sheet thermoforming services to meet your companies specific qualifications. An easy connection to reach twin sheet thermoforming companies through our fast request for quote form is provided on our website. The company information includes website links, company profile, locations, phone, product videos and product information. This source is right for you whether it's for a company of twin sheet thermoforming, automotive thermoforming, and medical thermoformers.
Suppliers located in NY, MI, CA +22 more states
Contents (4 sections)
Leading Twin Sheet Thermoforming Manufacturers
Showing all 7
Certification, declaration and ownership records are on file for 1 of 7 suppliers in this list, from supplier reports IQS reviewed. A supplier without one listed may still hold it.
| Placement No. | Manufacturer | Location | Contact | Actions | |
|---|---|---|---|---|---|
| 1 | Valk Industries, Inc.Valk’s policy is “to meet or exceed our customer’s requirements, working together as a team with honesty and integrity.” Valk’s success is due to their long standing focus on quality & customer service— that means you’re not going to find a better place to satisfy your vacuum formed plastic needs. As a registered ISO 9001:2008 company, Valk is committed to continually improving. | Greeneville, TN | |||
| 2 | Profile Plastics, Inc.Since 1960, Profile Plastics Inc. has been at the forefront of thermoforming technology. Utilizing the latest software and technology, our expert staff of engineers can design custom vacuum, pressure, and twin-sheet thermoformed solutions. Over the last 60 years, we have developed a process that allows us to deliver consistent, high volume, and precise products with superior quality. Our high quality products are manufactured with great attention to detail. ISO 9001:2015 certified. | Lake Bluff, IL | |||
| 3 | Arrowhead Plastic Engineering, Inc.At Arrowhead Plastic Engineering, Inc., we’ve been delivering high-quality vacuum forming solutions since 1972. From concept to production, Arrowhead is with you every step of the way. We can use your 3D CAD model to CNC cut your pattern in house or we can hand sculpt your pattern if a 3D CAD model isn’t available. | Eaton, IN | |||
| 4 | Engineered Plastic Products, Inc.Engineered Plastic Products custom forms & fabricates sheet thermoplastic materials, standard & specialized, for any number of industrial & commercial requirements. EPP has been widely recognized for outstanding manufacturing & service since 1958 for companies such as GE, NASA & AT&T. Custom fabricated parts can be as large as 72"x108" down to 2"x2" in any thickness up to 1 1/2". Post-forming includes all types of machining & assembly. | Stirling, NJ | |||
| 5 | Brisar Delvco Industries, Inc.Brisar Delvco Industries, Inc., specializes in delivering high-quality Thermo & Vacuum forming solutions tailored to meet the unique needs of our clients across a broad spectrum of industries. ISO9001, ISO13485, FDA Registered for Food, Medical Devices & OTC products. In house CNC tooling for quick prototype design, production tools and Thermoformed parts. | Paterson, NJ | |||
| 6 | Hi-Rel Plastics & MoldingHi-Rel Plastics is a U.S. custom thermoforming and vacuum forming manufacturer specializing in precision plastic trays, clamshells, enclosures, panels, medical packaging, and custom plastic parts. We provide prototype through high-volume production using ABS, HDPE, HIPS, PETG, PVC, acrylic, and engineering-grade materials. Our thermoforming services deliver cost-effective tooling, tight tolerances, fast lead times, competitive pricing, and reliable U.S. manufacturing.
Hi-Rel Plastics & Molding states: EU RoHS (Supplier-reported, reviewed Sep 2026), EU REACH (Supplier-reported, reviewed Sep 2026), Small Disadvantaged Business (Supplier-reported, reviewed Sep 2026), Minority-owned business (Supplier-reported, reviewed Sep 2026) | Riverside, CA | |||
| 7 | Quality Plastics & MachineAt Quality Plastics & Machine, we provide vacuum forming solutions designed to deliver durable, precise plastic components for a wide range of industrial and commercial applications. We form thermoplastic materials into consistent shapes that meet functional, dimensional, and aesthetic requirements, supporting products where strength, fit, and repeatable performance are essential. | Sparks, NV |
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Leading twin sheet thermoforming manufacturers are listed first on this page, each with a website preview and a Request a Quote button on its row.
Additional Twin Sheet Thermoforming Companies
The category’s other twin sheet thermoforming companies are listed on their own page, with location, phone and website where each supplier provides them.
View 39 Additional Twin Sheet Thermoforming CompaniesDo not see your company listed in Twin Sheet Thermoforming?
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Quick Answers
- How many twin sheet thermoforming manufacturers are listed on IQS Directory?
- 7 leading manufacturers and 39 additional suppliers.
- Where are twin sheet thermoforming manufacturers located?
- The listed suppliers are in 25 states and provinces: New York (5), Michigan (4), California (3), Minnesota (3), Ohio (3), Pennsylvania (3), Illinois (2), New Jersey (2), and 17 more.
- How do I get quotes from twin sheet thermoforming suppliers?
- Select suppliers in the table and choose Request Quotes. IQS reviews your request and forwards it to every supplier you select.
Twin Sheet Thermoforming
Twin sheet thermoforming is the process of pressure forming or vacuum forming two plastic sheets with a separate mold on the top and on the bottom.
Materials Used in Twin Sheet Thermoforming
Twin sheet thermoforming materials can include:
Thermoplastic Polyolefins (TPO)
Which has high impact resistance.
Acrylonitrile Butadiene Styrene (ABS)
Which has good impact and chemical resistant properties.
High Density Polyethylene Sheets (HDPE)
Which has high impact strength and is used for industrial products.
High Impact Polystyrene (HIPS)
Lightweight and inexpensive.
Parts can be made of dissimilar materials with twin sheet thermoforming. Twin sheet processes create a 3-dimensional part with formed features on both sides. Parts are able to use a thick sheet on the outside for stability and a thinner sheet on the inside for rigidity. When considering thickness, it is smart to make sure the difference in depth between the bottom and top sheets be 0.0625 of an inch or less. A variance greater than that number would make the twin sheets at risk of being out of sync. Since the two sheets can be dissimilar, twin sheet forming allows for a two-color product option and custom coloring. To form two sheets instead of one, both sheets must be precise and properly aligned. Complete understanding and control of conditions are required, as well as the appropriate vacuum and cooling devices.
Process of Twin Sheet Thermoforming
After the plastic is molded, the plastic remains in the molds, and, while still at forming temperature, the two molds are brought together under high pressures, which causes the two sheets to weld together wherever a weld is dictated. While being pressed together, a pin is pushed through one of the sheets and air is blown in, which causes the sheets to be pressure formed. If the air were trapped within, the panel would collapse. Finished products are hollow and have molded features on both sides, they are also attractive, structurally rigid, and detailed.
Different types of twin sheet machinery may be required for specific applications. This can be dictated by the material gauge, type, heating to cooling ratio, hot melt strength, bonding properties, material shrink, part size, part design, and amount of pressure required.
Benefits of Using Twin Sheet Thermoforming
- Ability to add internal reinforcements such as rigid foam components.
- Twin sheet forming has increased structural stability.
- Can have molded in attachments.
- Allows for air and wiring ducts.
- Can accommodate multiple textures with variable wall sizes.
- Ability to control both sides of the part.
- Lower tooling cost than competitive processes.
- No secondary bonding required.
- Improved aesthetics caused by tool contact on both sides.
- Formable in multiple materials and sizes.