- 5 leading manufacturers
- 52 additional suppliers
- 18 states and provinces
- 17 related categories
- 5 guide sections
Open Die Forging Manufacturers and Companies
IQS Directory provides a detailed list of open die forging manufacturers and suppliers. Find open die forging companies that can design, engineer, and manufacture open die forging to your specifications. Peruse our website to review and discover top open die forging manufacturers with roll over ads and complete product descriptions. Connect with the open die forging companies through our hassle-free and efficient request for quote form. You are provided company profiles, website links, locations, phone numbers, product videos, and product information. Read reviews and stay informed with product new articles. Whether you are looking for manufacturers of open die aluminum forgings, large open die forgings, and the open die forging process of every type, IQS is the premier source for you.
Suppliers located in OH, CA, TX +15 more states
Contents (4 sections)
Leading Open Die Forging Manufacturers
Showing all 5
| Placement No. | Manufacturer | Location | Contact | Actions | |
|---|---|---|---|---|---|
| 1 | Anderson Shumaker CompanyAlthough we have over 100 years of experience, we are committed to continually expanding our offerings in all industries. We are not content to remain as we are, but we continually work to improve our products and processes each and every day. We will work with you to create the ultimate products for your needs. Find out more on our website, or you can give us a call today! | Chicago, IL | |||
| 2 | Viking ForgeAt Viking Forge, we manufacture high-quality forgings for customers who need strength, durability, and dependable performance in demanding applications. Our company serves industrial markets that rely on forged components for long service lives and structural integrity. By combining practical production knowledge with a strong focus on quality, we help customers source forgings that meet functional requirements, support reliable assembly, and perform consistently in real-world service every day. | Streetsboro, OH | |||
| 3 | Align ManufacturingAt Align Manufacturing, we specialize in high-performance forgings engineered to meet the demanding requirements of modern industry. Our company partners with OEMs and industrial clients to deliver precision-formed metal components that combine strength, durability, and dimensional accuracy. | Arroyo Grande, CA | |||
| 4 | Engel Tool + ForgeAt Engel Tool + Forge, we produce forgings for customers who need strength, consistency, and dependable manufacturing support for demanding industrial applications. Our company works with businesses that rely on forged parts for performance, durability, and long service life, and we focus on delivering quality forged parts with responsive service. We combine practical forging knowledge with disciplined production methods to help customers move from concept to finished components with confidence. | Milwaukee, WI | |||
| 5 | Chaparral Technologies, Inc.At Chaparral Technologies, Inc., we supply precision metal components through investment castings and forgings that support demanding industrial applications. Our company focuses on delivering parts that combine strength, dimensional accuracy, and dependable performance in environments where reliability is critical. We work to provide solutions that help customers maintain consistent quality while supporting efficient production and long-term equipment performance. | Fort Worth, TX |
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Leading open die forging manufacturers are listed first on this page, each with a website preview and a Request a Quote button on its row.
Additional Open Die Forging Companies
The category’s other open die forging companies are listed on their own page, with location, phone and website where each supplier provides them.
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Quick Answers
- How many open die forging manufacturers are listed on IQS Directory?
- 5 leading manufacturers and 52 additional suppliers.
- Where are open die forging manufacturers located?
- The listed suppliers are in 18 states and provinces: Ohio (11), California (8), Texas (7), Wisconsin (6), Illinois (5), Pennsylvania (4), Michigan (3), Massachusetts (2), and 10 more.
- How do I get quotes from open die forging suppliers?
- Select suppliers in the table and choose Request Quotes. IQS reviews your request and forwards it to every supplier you select.
Open Die Forging
Open die forging can also be known as smith forging and involves the use of dies that are simple in shape and do not encompass the material. It differs from closed-die forging, which involves fully enclosing the workpiece within two dies joined together. Rather, the metal workpiece is hammered or pressed into the desired shape.
Applications of Open Die Forging
Open die forging can be used to make larger products (up to 80 feet long and 150 tons) and allows for larger products to be made than any other type of forging. Open die forging is used for high-strength metal pieces and smaller scale production runs. Industries in which the open die forging process is widely used include home appliances, electronics, cement, military, marine, material handling, automotive, aerospace, and medical.
Materials Used in Open Die Forging
Metals that are popular for the open die forging process includes titanium, aluminum, nickel, copper, stainless steel, and carbon steel.
Process of Open Die Forging
In the process of open die forging, a metal workpiece, also called a billet, is heated above the recrystallization temperature, roughly several thousand degrees Fahrenheit. The billet is rested on a fixed anvil and is pounded with a press or a hammer. The force applied by the hammer causes the billet to conform to the anvil and hammer’s shape (or die). This die can be a variety of shapes, including flat, convex, or concave. It may also include a tool to form holes in the workpiece.
The billet typically takes multiple strikes until it takes the shape of the die, requiring the operator to constantly readjust and reposition the workpiece so that the shape is correct. A final product can be made with multiple forged parts. There are some cases where open die forgings can also be used as a pre-forming measure for other machining operations. In order for a product’s performance to be ideal, certain aspects of the open die forging process can be readjusted to achieve a desired grain structure.
Open die forging can be performed hot or cold, and there are three open die forging processes that are commonly used. Each of these procedures fabricates the metal billet into a different configuration, and thus, each process is appropriate for various applications. The first, cogging, or drawing out, involves using a flat or slightly contoured die to compress a billet, causing it to increase in length and decrease its thickness. After a section of the material is compressed, the die is advanced along the length of the billet and compression is performed all over again. This length of advancement is known as a “bite” and is typically 40 to 75 percent of the die’s width. In order to decrease the billet’s width even further, the length of the bite is reduced. One product that is forged using this process is metal fences.
The second technique that is used is fullering. This procedure is often used during manufacturing processes that require several forging operations. Therefore, fullering is implemented to evenly distribute the billet. The fullering process involves an open die with convex surfaces that compresses onto both sides of the billet, deforming it. As a result, the metal flows outward around the sides of the die. There are several benefits of the fullering process, which include giving the product a clean surface finish, lessening the risk of damaging the billet.
The third technique, edging, is also used as a preemptive step to prepare a billet for additional metal forgings procedures. In contrast to the convex dies used in fullering, dies used in edging have a concave shape. The edging dies deform the metal billet by causing the metal to flow inward and conform to the hollow created by both sides of the die, as opposed to fullering, where the metal being forced outward around the die’s edges. This process gets its name due to the procedure being performed on the edges of the billet.
Open Die Forging Customization
Tooling allows for easy customization and the forging of a variety of shapes, such as those which are round, hexagonal, square, and rectangular.
The basic shapes that can be made with open die forging include:
- Pierced Blanks
- Pancake Forgings
- Metal Shells
- Step Shafts
- Mandrels
- Hubs
- Spindles
- Bars
- Beams
Benefits of Using Open Die Forging
Open die forging is more appropriate for creating uniquely shaped products and lower volume production runs due to the required tooling being simpler and lower in cost. Compared to the cast metal method, the pressure applied in open die forging fortifies products and grants them a longer service life. It also improves a product’s grain structure, decreased porosity, and higher density.